Molded prototypes and low volume production parts.
We offer injection molding service that help you to produce cost efficient prototype tooling in a timely manner for products, market testing or multi-cavity tooling for long term large batch production. Whether to accelerate time to market, achieve low tooling cost, low part price, long tool life or combination of those needs, we will work with you to ensure your tools and parts exceed your expectations. View materials >>
Advantages of Injection Molding
- Wide range of resins materials choice.
- Configuration of tool life according to product life cycle.
- Variety of surface textures.
- Post-processing options are available.
We will work with you to generate the tooling solution based on your needs. At this stage, we will provide pre-DFM and quotation.
2. DFM Review
Router will be generated and we will then perform a detailed design for manufacturing analysis and mold flow analysis to decide gate locations and other critical factors.
3. Mold Design
We will work with you closely to achieve an optimal mold design with consideration of materials and shrinkage rates. Mold drawings including electrodes, sliders, brass inserts and other mold components will be generated. After approval, we will update the router and record required materials, tools, programming and operations. We will then schedule the production time.
4. Mold Construction
We will examine the materials before cutting. Required material will be coded and used throughout the production process. We will then print the drawings and categorize according to specifications.
Programmers will examine the drawings where they will plan and execute the mold construction with most effective way. Programmers will then generate and verify the program and start the mold machining process. Mold will be inspected after the process.
Upon approval of the trial sample, we will then start production. We will check each part as they come off the injection press, and depending on requirements, we will monitor the process by performing acceptance sampling regimen. Depend on requirements, we will either insert pins for threaded inserts or heats take the inserts after the molding process as a separate operation.
We place the molds inside standard or custom thermoformed trays during processing. If there is high-gloss requirement, We will perform visual inspection once the parts removed from press and apply clear film on the surface to prevent scratching. We ensure that each part is carefully packed.
7. Inspection & Shipping
Inspector will check all parts before passing to technician. Inspector equipped with set of measuring tools at the work area to ensure inspection for production on the run. We will also carry out final random inspection. There will be more sampling for products that are more complicated.